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     中文介绍:

        武汉格威重型机械制造有限公司是武汉格威机械有限责任公司旗下的插齿机、铣齿机专业制造厂家,向用户提供功能完善、品质优良的大型数控插齿机(单轴、三轴、四轴)、数控液压冲程插齿机、数控高速铣齿机,机床具有运动平稳,功能完善,适应面广,操作调整方便等特点,特别适合于军工,冶金,矿山,轴承、风电能源、工程机械等行业使用。

        大型插齿机产品均采用立柱移动带动刀具作径向进给运动,高刚性设计的进给导轨导向精度高。1600毫米及以上规格大型插齿机的工作台具备独特的卸荷装置,适合加工重载荷零件,2500毫米以上规格工作台具有静压装置。

插齿机产品的加工精度:普通型 GB10095-10096-88 7级;精密型:GB10095-10096-88 6级。

单轴数控插齿机产品是我公司向用户提供的基型系列产品之一,该系列产品的三个主要运动均可实现无级调速,其中主运动及圆周进给运动采用变频器变频,实现无级调速;径向进给运动采用可编程控制器加定位模块控制交流伺服电机,通过高精度滚珠丝杠驱动立柱(刀具)实现刀具径向进给无级调速,重复定位精度高。该系列产品为用户提供了范围大,工艺适应面广的的切削参数, 可实现多次加工自动循环及粗精加工自动变速;机床具备刀具上停机构,在加工结束后刀具可以迅速准确上停;机床设计了较大的主运动冲程长度,特别适合加工齿宽较大的内外齿轮。

三轴二联动数控插齿机产品是我公司向用户提供的另一个基型产品系列,该系列产品的三个主要运动均为数控轴,其主运动采用变频器变频无级调速(变频轴Z;工作台圆周进给运动(B)及刀架圆周进给运动(C)分别采用交流伺服电机驱动,数控系统控制实现两轴联动,无级调速;径向进给运动(Y)采用数控系统控制交流伺服电机,通过高精度滚珠丝杠驱动立柱(刀具)径向进给,实现无级调速,重复定位精度高。该系列产品为用户提供了比单轴数控插齿机系列产品范围更大、工艺适应面更广的的切削参数,实现多次加工自动循环及粗精加工自动变速;机床具备刀具上停机构,在加工结束后刀具可以迅速准确上停;机床设计了较大的主运动冲程长度,特别适合加工齿宽较大的内外齿轮。

四轴以上数控插齿机产品是我公司提供的一款高档数控产品系列,该系列产品的四个进给轴均为数控轴,其工作台圆周进给运动(B)及刀架圆周进给运动(C)分别采用交流伺服电机驱动,数控系统控制实现两轴联动;径向进给运动(Y)及刀具提拉运动(Z轴)采用数控系统控制交流伺服电机,通过高精度滚珠丝杠驱动立柱(刀具)、滑座(刀架)作径向进给和刀具提拉运动。该系列产品为用户提供了更大的工艺空间、更自由的加工方案选择,特别适合需要在齿宽方向作较大范围刀具位置调整的内外齿轮加工。

YK5165HY\YKM5165HY数控液压冲程插齿机荟萃力矩电机、直线电机、转台轴承、电子螺旋导轨等先进的传动技术,机床为全闭环高档数控机床。其刀具主轴采用静压导轨导向,特有的液压伺服主轴替代传统的曲柄连杆机构,无凸轮刚性让刀,程序设定内外齿让刀转换,可实现1:4的主运动快速返回;采用切削力自适应控制,加工精度好,效率高。

YK21300\YK21400数控高速铣齿机针对批量齿圈加工设计,具有高效、高刚性的产品特点,采用大直径镶片式盘形铣刀,可加工大直径、大齿宽的直齿及斜齿齿圈。

公司本着竭诚为用户服务的宗旨,可按用户的特殊要求定制产品,如行程加大,中床身加高等;也可为用户提供各种附件,如加工齿条的齿条附件,加工斜齿轮的斜导轨附件;也可为用户提供刀具提拉机构,实现刀具在零件的不同高度位置进行加工的功能。公司还可依据用户的要求,提供静压工作台的插齿机产品(静压工作台回转精度高,耐用性好,可大大改善机床的精度保持性)。数控系统可根据用户的要求配置。

 

English Introduction

Wuhan Gearway Machinery Co.,LTD ,Wuhan Gearway Heavy Machinery Manufacturing Co.,LTD provides big size CNC gear shaping machines(single axis CNC gear shaping machines,3-axis doubly-linked CNC gear shaping machine and 4-axis CNC gear shaping machine),CNC hydraulic stroke gear shaping machine ,CNC high-speed gear milling machine with prefect function and excellent quality.These machines have the features of stable motion, perfect function, wide adaptability and easy operation, which rather suits for the use of the war industry, metallurgy, mine,bearing, project machine manufactuary industry,etc.

The big size gear shaping machines use the column motion driving cutter to realise radial feed. The feed guide adapts high rigidity structure, and its guiding precision is high. The 1600mm or bigger gear shaping machine's worktable has special unloading device, which suits for machining heavy spare parts. All the worktables whose diameter is beyond 2500mm are equipped with static pressure device.

The gear shaping machines' precision: ordinary type is 7 grade, precision type is 6 grade.

Single axis CNC gear shaping machine is one of our basic product series, whose three most motions all can realize infinitely variablity speed adjustment. The most motion and the rotary feed's infinitely variablity speed adjustment is realised by inverter; the radial feed motion uses programmable controller and orientation module to control AC Servo motor, use the high precision ball bearing driving column to realise cutter radial feed , achiving infinitely variablity speed adjustment and high repeated orientation precision. This product series provides large scope shaping parameter with wide crafts adaptability, which can realise automatic cycle in repeated machining process and automatic speed change in roughing and finishing machining process.The machine has the cutter upper-stop mechanism and can upper stop rightly and promptly after machining.The large stroke length of the most motion is quite suitable for machining internal and external gears with wide teeth.

Three-axis doubly-linked CNC gear shaping machine is another basic product series, whose all three feed motions are AC servo axis. The most motion 's infinitely variablity speed adjustment is realised by inverter (Z),the rotary feed of worktable (B) and cutter head (C) are drived by AC servo motor respectively,the numerical system controller realise two-synchro and infinitely variablity speed adjustment; the radial feed motion uses numerical system to control AC Servo, use the high precision ball bearing driving column to realise cutter radial feed , achiving infinitely variablity speed adjustment and high repeated orientation precision.This product series provides larger scope shaping parameter with wider crafts adaptability than the single axis gear shaping machine series, which can realize automatic cycle in repeated machining process and automatic speed change in roughing and finishing machining process.The machine has the cutter upper-stop mechanism and can upper stop rightly and promptly after machining. The large stroke length of the most motion is quite suitable for machining internal and external gears with wide teeth.

4-axis CNC above gear shaping machine is a High-grade digital control products series, whose all the four feed  motions are AC servo axis. The rotary feed of worktable (B) and the rotary feed of cutter (C) are drived by AC servo motor respectively,the numerical system controller realize two-synchro ;The radial feed motion (Y) and the cutter carriage pulling motion (Z) use numerical system to control AC Servo ,use the high precision ball bearing driving column to realize cutter radial feed , driving the sliding Block to realize the cutter carriage pulling motion. This series of products provides users with greater technology space, more free processing options, in particular the need for large-scale cutter position adjustment in the tooth width direction, external and internal gears processing.

YK5165HY \ YKM5165HY NC hydraulic stroke gear shaping machine includes torque motors, linear motors, turntable bearings, electronic helical Guides and other advanced transmission technology, high-end machine for the whole closed-loop CNC machine tools. Its use of hydrostatic Guide tool spindle orientation and unique hydraulic servo spindle alternative to traditional crank linkage, no cam rigid cutter relieving , set by control procedures for internal and external cutter relieving conversion, It can be realised that 1:4 cutter spindle rapid return to ; using cutting force adaptive control, machining accuracy, and high efficiency.

YK21300 \ YK21400 CNC high-speed gear milling machine batch processing gear, with high efficiency, high rigidity characteristics of the products, using large-diameter set of disc cutter, Machinable large diameter, big width spur and helical gear.

Our company, following the tenet of serving clients, can make products according to clients' special requests, such as enlarging travel, heightening the machine middle bed. We can also offer all kinds of spare parts, such as rack fittings for machining racks,helical guide fittings for machining helical gears; we can offer cutter lifting strcuture for cutter machining workpieces in different height station. The company, according to clients' demand, can offer gear shaping machine with hydrostatic worktableThe hydrostatic worktable has high swivelling precision and great endurance, which can quite perfect machine's precision keep. The numerical system can be supplied according to clients' requests.

 

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地址:武汉市东湖新技术开发区高新四路29号     E-mail:gearway@hotmail.com
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